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BCS Reel

Structural steel reels, suitable for internal process, handling and / or shipping and with dimensions according to DIN standards (46395/46397/46391) or to customer specification.

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BCS Reel

Structural steel reels, suitable for internal process, handling and / or shipping and with dimensions according to DIN standards (46395/46397/46391) or to customer specification. This type of reel in generally made up of steel plates reinforced by rolled sections and is suitable for the winding of all types of cable, ropes, strips, ferrous and non ferrous wires and flexible hoses. It can be used for various applications depending on the field of use:

- Production of cable, non-ferrous wire and strips: take-up from drawing and rod-breakdown machines, suitable for annealing processes, extrusion, single twist or double twist stranding, bunching, armoring, winding of finished cable for one way/multiple shipping;

- Production of ferrous wire: take-up from high/low carbon steel wire drawing machines, especially for use in the construction/building sector

- Production of tubes: take-up of hoses of various types from extrusion lines (thermoplastics, PVC, textile, rubber, etc.)

The reels BCS are available with flange diameter up to 4500 mm. This type of reels is highly customizable, and the various fields in which it can be used, as well as the many available option, make it the most versatile model. The standard model is made of steel and is epoxy-painted on all surfaces, but different types of materials or treatments are available depending on the customer requirements (stainless steel or hot galvanizing for oceaneering or immersion into tanks, polyurethane painting, tropicalization treatments for exposure to high temperatures or humid environments). All the internal surfaces are smooth and free of sharp edges in order to avoid damage to the wound material. The reels are specifically designed according to the customer requirements, to the specific application and to the capacity requested. Upon request, FEA simulations (Finite Element Analysis) are also available to evaluate the design of reels for particular applications.

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STANDARD

caratteristica BCS Reel

Structural reel with flanges provided with ribs converging to the centre

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caratteristica BCS Reel

Structural reel provided with flanges made up of radial reinforcements and central \'cross\' (the quantity of elements which compose the cross can vary depending on the dimensions and/or capacity)

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caratteristica BCS Reel

Carpentry structure with flange composed by spokes converging to the centre (with or without internal sheet)

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caratteristica BCS Reel

Light carpentry structure, with flange composed by radial reinforcements and central reinforcements (according to dimensions and charge capacity)

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caratteristica BCS Reel

Straightening and static balancing for winding speed up to 15 m/s

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caratteristica BCS Reel

Arbor provided with machined bushings (mainly for internal process or for high-speed process)

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caratteristica BCS Reel

Arbour provided with machined bushings or (reel for tubes( passing shaft (according to customer’s requirement)

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caratteristica BCS Reel

Passing shaft (mainly for shipping and low process speed)

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caratteristica BCS Reel

Reinforcing ribs on the flanges

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caratteristica BCS Reel

Holes or slots for wire/cable tightening

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caratteristica BCS Reel

Epoxy-painting on all the surfaces (all RAL colours available)

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OPTIONS

opzione BCS Reel

Pockets for reel lifting

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opzione BCS Reel

Transversal reinforcements for drum-twister applications

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opzione BCS Reel

Reinforced barrel to increase the capacity of the reel

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opzione BCS Reel

Arbor provided with interchangeable hot-pressed bushings

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opzione BCS Reel

Arbor provided with interchangeable screwed bushings

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opzione BCS Reel

Bushings in hardened and tempered material to increase their hardness and slow down the wearing process

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opzione BCS Reel

Partial machining and dynamic balancing as per G16 ISO 1940 (up to diam 1600) for high process speed (max 20-25 m/s)

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opzione BCS Reel

Snail on one flange for the positioning of big cables

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opzione BCS Reel

Arrangement for the positioning and fixing of wooden staves

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opzione BCS Reel

Foldable flanges (wings) to reduce the overall dimensions of the empty drum

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opzione BCS Reel

Removable/screwable flanges (wings) to reduce the overall dimensions of the empty drum

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opzione BCS Reel

Eyebolts for the lifting and the handling and the removable flanges

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opzione BCS Reel

special surface treatments as per customer requirement (polyurethane painting, primer, hot galvanizing as per UNI EN ISO 1461, tropicalization, etc…)

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opzione BCS Reel

made of stainless steel or special materials for specific applications

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opzione BCS Reel

pins or machined bushes for special driving systems

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opzione BCS Reel

drilling of flanges and barrel for vulcanization/degassing processes

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opzione BCS Reel

Lifting system for reel

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opzione BCS Reel

Application of an identification plate; marking of logo and/or progressive numbering and/or tare

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opzione BCS Reel

reinforcing squares for the parts of the drum most stressed by the pressure of the wound material

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opzione BCS Reel

CE certification for lifting applications

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opzione BCS Reel

Coating of surfaces with specific materials aimed to protect the material wound (PVC, polyurethane spray, rubber, etc.)

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opzione BCS Reel

Seal welded sleeves for pneumatic test of the wound tubes

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dimensional sheet

download the dimensional sheet of the product:

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dimensional sheet